WHEN YOU COMBINE APPROPRIATE MATERIALS AND THE WORK OF A PROFESSIONAL SHAMOTER

For this type of furnace, the lining is designed from fire resistant blocks with a water resistant additive, for temperatures of up to 1,150°C. For the ceiling of the furnace, we have designed fire resistant blocks suspended from ceramic anchors. The floor and walls of the furnace are made of walled insulating bricks. Masterfully executed assembly work can be seen on the floor of the furnace, which is characterized by multiple floor angles in different gradients.

SUSPENDED CEILING

The ceiling consists of fire resistant blocks, suspended from ceramic anchors.
Insulated with ceramic fibre mats and insulating concrete.

ANGLED FURNACE FLOOR

Insulation bricks were used for the floor, with ratings for the required temperature.
At the same time, however, we had to include mechanical damage resistance in the design.

ANGLED FURNACE FLOOR - DETAIL

Installation of the floor requires precision work for both the designers and shamoters, as they are sometimes irregularly angled at various gradients.

GAS BURNERS

The openings are rammed. It is necessary to ensure the correct burner angle due to the flow of heat.
The flawless work of the shamoters can be seen on the vault.

First, we design…
230.000 hours spent by our project team on development
…then we realise
7 mil. hours spent by our team on constructions
Over the last 25 years
we have built
3,6 mil m² of linings.
For this, we have used
931 000 tons lining materials
We work for our investors
in 10 countries.  
Our linings can be found in
13 countries worldwide. Germany, Austria, Russia, China, USA.

The services process

Design

Design

We carry out analyses on the mechanical and chemical properties of materials; we also design the composition of linings for the given parameters. We can calculate the thermal processes and prepare manuals for drying, and tempering the linings (procedures, drying and tempering curves, start-up curves, cooling curves etc.), to provide heat loss analysis and to deliver advanced project documentation including 2D and 3D drawings.

Project preparation

Project preparation

We manage the projects according to the principles and methodology of project management. This ensures professional and adequate access to customer needs, and technical solutions. The synergy of project teams contributes to rapid, expert and measurable outputs. We collect lining materials from suppliers from all around the world. Before realisation, we deliver disassembled and complete preparation for the realisation of the designed lining.

Realisation and implementation

Realisation and implementation

Implementation work is provided by professional workers who are trained to work safely in heavy industry conditions. We co-operate with a verified network of subcontractors. The implementation of the project is followed by supervision of the facades and professional consultancy activities.

All news

News

16. 7. 2018

We became part of the L.T.T. Group

Continue

15. 7. 2018

How customers see us

We are professionals and they want to collaborate with us

Continue